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Buffer Dilution Requires Low Shear, Low Pulsation and Stable, Accurate Flow Rates

Four-piston diaphragm pumps, pump controllers and flow sensors/meters from PSG® Biotech are the preferred choice for ensuring a successful buffer dilution operation, resulting in the production of biologics that are safe and efficient for human administration.

Our Solutions for Depth Filtration in Biopharm Applications

PSG Biotech offers best-in-class pumps, flow sensors, meters and flow controls engineered to reliably and safely transfer and precisely meter critical biologic liquids handled during depth filtration. Our advanced technology ensures optimal performance in depth filtration systems, which are essential for the purification and processing of biopharmaceutical products.

The Importance of Depth Filtration in the Biopharma Industry

Depth filtration is a critical process in the biopharmaceutical industry, used for the clarification and purification of cell culture media, fermentation broths and other complex biological mixtures. This filtration method involves the use of thick filter media that capture contaminants within their depth, providing high capacity and efficiency for removing particulates, cell debris and other impurities. Depth filtration is crucial for ensuring the purity and quality of biologic products, which in turn impacts the safety and efficacy of the final pharmaceutical product.

Key Operational Variables in Depth Filtration

Our solutions specifically address and control two significant operational variables in the depth filtration process:

1. Stable & Accurate Flow Rates
Maintaining low-shear conditions is essential for protecting shear-sensitive products such as proteins, enzymes and viral vectors. High hear forces can denature proteins, disrupt cells and compromise the integrity of viral particles, reducing the efficacy and safety of the final product. Our Quattroflow® pumps are designed to provide gentle, low-shear pumping action, preserving the structural integrity of sensitive biologics throughout the filtration process.

2. Low Pulsation at High Pressure
Ensuring consistent, low-pulsation flow at high pressure is crucial for effective depth filtration. Pulsations can cause disruptions in the filtration process, leading to inconsistent results and potential damage to the filter media. Our advanced flow sensors and control systems guarantee a smooth and stable flow, even at high pressures, minimizing the risk of process interruptions and ensuring reliable outcomes.

Achieving Peak Performance

Only when these variables—low shear and low pulsation at high pressure—are properly achieved and maintained will the depth filtration process realize its peak performance level. Our state-of-the-art technology and robust design ensure that these critical parameters are met, providing reliable and high-quality results for biopharmaceutical production.

By integrating our advanced depth filtration solutions into your processes, you can enhance the efficiency, consistency and quality of your biopharmaceutical production, ensuring that your products meet the highest standards of purity and potency. This not only improves operational efficiency, but also ensures compliance with regulatory requirements and enhances patient safety.

Application-Specific Solutions

Purification:
Depth filtration is widely used for the purification of biologic products, including monoclonal antibodies, recombinant proteins and cell culture fluids. Our Quattroflow pumps and control systems ensure precise control over flow rate and pressure, which are critical for achieving high purity and yield. By maintaining optimal filtration conditions, our solutions enhance the efficiency and reliability of purification processes.

Shear-Sensitive Products:
Many biopharmaceutical products, such as therapeutic proteins and vaccines, are highly sensitive to shear forces. Our Quattroflow pumps are specifically engineered to handle these shear-sensitive products with care, minimizing the risk of denaturation and maintaining product efficacy throughout the depth filtration process.

Cell Culture Clarification:
Depth filtration is essential for clarifying cell culture media by removing cells, cell debris and other particulates. Accurate control of flow rate and pressure is vital for maintaining the clarity and quality of the culture media, which is necessary for subsequent downstream processing steps. Our systems provide the necessary precision and reliability to support high-quality cell culture clarification.

Viral Vector Purification:
In the production of gene therapies and viral vaccines, depth filtration is used for the purification of viral vectors. Ensuring low-shear and low-pulsation conditions helps preserve the integrity of viral particles, enhancing the quality and effectiveness of the final product. Our solutions offer the necessary control and precision to achieve high levels of viral-vector purity.

Buffer Exchange and Prefiltration:
Depth filtration is often employed for buffer exchange and prefiltration steps, where precise control over filtration parameters is crucial. Our solutions ensure that these processes are conducted efficiently, with minimal product loss and optimal buffer conditions.

Batch and Continuous Processing:
Our depth filtration systems are designed to support both batch and continuous processing, providing flexibility to meet varying production demands. The ability to seamlessly transition between different processing modes enhances operational efficiency and scalability, allowing for the production of larger quantities of biopharmaceutical products without compromising quality.


Why PSG Biotech Solutions Are the Best Option for Depth Filtration

Quattroflow Four-Piston Diaphragm Pumps

Quattroflow Four-Piston Diaphragm Pumps provide consistent, low-pulsation flow at high pressure, making them the optimal choice for flow control in depth filtration.

SumoFlo® Coriolis Flow
Meters

SumoFlo Coriolis Flow Meters deliver the precise, accurate measurements required for successful depth filtration regardless of fluid properties.
 

BioProTT™ FlowSU
System

Award-winning BioProTT FlowSU Systems are ideal for single-use depth-filtration setups due to easy integration and accurate, non-invasive measurement technology.

BioProTT™ Clamp-On
Sensors

BioProTT Clamp-On Sensors are designed for reliable, non-invasive flow measurement and monitoring in bioprocessing applications such as depth filtration.


Product Selector

As your trusted industry leader in flow transfer and measurement solutions, PSG Biotech offers a comprehensive range of pumps and flow meters tailored to meet your specific biologic flow-management requirements.

Use the selector tool below to identify your desired flow rate range. Then, explore our extensive selection of products to find the perfect solution for your needs. Click on the product name for more information.



Flow (LPM)

0.002 - 0.05

0.002

SumoFlo U08

0.005 - 0.05

0.005

QB2

0.038 - 0.38

0.038

QB25**

0.001 - 0.5

0.001

QF30

0.02 - 1.5

0.02

SumoFlo 031

0.017 - 2

0.017

BioProTT™ 1/8"

0.02 - 3

0.02

QF150

0.5 - 5

0.5

SumoFlo 062

0.1 - 6

0.1

BioProTT™ 3/16"

0.1 - 8

0.1

BioProTT™ 1/4"

0.9 - 9

0.9

SumoFlo 063

0.1 - 10

0.1

BioProTT™ 3/8"

2 - 20

2

SumoFlo 082

0.3 - 20

0.3

BioProTT™ 1/2"

0.1 - 20

0.1

QF1200

4 - 40

4

SumoFlo 151

0.42 - 41.67

0.42

QF2500

6 - 60

6

SumoFlo 152

2 - 75

2

BioProTT™ 3/4"

2.5 - 80

2.5

BioProTT™ FlowSu 1"

0.83 - 83.33

0.83

QF4400

0.83 - 83.33

0.83

QF5050

0.83 - 100

0.83

QF5K

2 - 100

2

BioProTT™ 1"

10 - 100

10

SumoFlo 153

8.33 - 166.67

8.33

QF10K

16.67 - 266.67

16.67

QF20K